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HLP Klearfold:

The Visual Packaging Innovator 
and Market Leader

HLP Klearfold is the clear packaging specialist… the company manufactures visual packaging exclusively and has been doing so for over 40 years. It is the world's largest and most accomplished producer of plastic folding cartons and a leading provider of custom thermoforming and clear plastic tubes and rounds.

Steve Frazier, HLP Klearfold's President, explains, "We create packaging that is well-beyond ordinary. Our visual packaging is innovative, functional, and helps unlock a brand's potential." Frazier continues, "We are the visual packaging market 
leader and innovator, employing the
most advanced printing, decorating and 
converting technologies available."



HLP Klearfold is the world leader in radio 
frequen cy (RF) creasing of plastics. While 
other creasing methods can produce stiff 
or fragile scores, the company's proprietary 
Soft Crease®RF creasing technology ensu
res that Klearfold® cartons fold precisely, have 
clean lines, are more durable, and maintain their crisp shape. HLP Klearfold has pioneered the development of RF creasing on environmentally-preferred APET (amorphous polyester) and RPET (recycled-content polyester) box-grade plastics. The uniformity and consistency of Soft Crease scoring provides superior performance in both hand-fill and high-speed, automated filling applications.


HLP Klearfold offers two options for visual packages with distinctive geometries… patented InSight®and the patent-pending Klearfold® Keeper. Both packages are essentially tubes with printed plastic sleeves as the primary component. An InSight package is completed with locking, injection molded end caps while the Klearfold Keeper is finished with a locking vacuum-formed tray. The cross-section of the end caps and vac-formed trays determine profiles of the packages.

Both InSight and Klearfold Keeper packages can be designed in a near endless variety of profiles, including oval, round, rectangle, square, and trapezoid, and both systems provide package security without the use of wafer seals or sonic, RF, or heat sealing. Of the two packaging


systems, Klearfold Keeper is the more cost effective choice for lower volume applications while InSight is more cost effective for volumes of 250,000 pieces or more.


HLP Klearfold has recently invested in a new, state-of-the-art, 13-color web flexo printing press. The press produces Klearfold® plastic folding cartons, with exceptional print quality, very cost-effectively. The wide format press has one rotogravure printing

       station and 12 web flexo stations, which

                                        can be configured to print

                                                  on either side of

                                                                the web. In



            cold foil units and rotary silkscreen stations
       can be interchanged with any of the web flexo stations. This remarkable new press allows HLP Klearfold to accomplish in a single printing pass, what would have required five or more passes using traditional UV offset printing, with off-line silk screen printing and foil stamping.

Flexo printing on plastic substrates produces bolder, more vibrant and more opaque colors. UV flexo and gravure inks both offer excellent color stability, and dazzling metallic, fluorescent and pearlescent printing. UV flexo also offers exceptional four-color process with up to 200-line screens for high-fidelity photographic print reproduction.

In addition to producing a raised, tactile effect, rotary silkscreen printing provides a very effective "insulating" layer, preventing the show-through of graphics printed on both the front side and backside of a transparent material.

"HLP Klearfold is fully committed to the visual packaging market", says Frazier, "We believe that our investment in this leading-edge, web-flexo technology represents a step change in the manufacture of premium-quality clear packaging products, and it further demonstrates our resolve to remain the visual packaging market leader".


Contact HLP Klearfold by calling (888) 457-7225 or e-mailing info@hlpklearfold.com. Please see our new company video by following the link on our website's home page: www.hlpklearfold.com.

Contact HLP Klearfold by calling
or e-mailing
Please see our new company video by following the link on our website's home page:



                                 Your Clear Packaging Choice 

                                                By Mr CM Yeung/Managing Director, The Hip Lik Group  

While out shopping for gifts and possibly something, do you notice some distinct patterns in which items are catching your attention and appealing to you? For instance, on the shelves in the personal care and cosmetics area, sometimes in the free-standing clear packaging with a blister tray and sometimes in the soft crease clear folding boxes and standard tuck, easy to open plastic folding boxes, are the elegantly presented items singing to you to further examine them. The offset and silkscreen printing and the diverse special effects sent an enticing signal to pick them up and give a much closer look. And because of the clear packaging, you can actually take that closer look. There are brands that are easily recognised as well as unfamiliar brands, but they each equally attract our interests with their sometimes subtle and sometimes bold, yet effective message of “there´s something quite wonderful inside here”. The invitation to further consider the item is irresistible.  


                                           Inherent Flexibility

Let’s close your eyes and visualize using clear packaging for your products. It not only provides clear view of your products, but also enables you to create just the type of packaging to meet your budget and design needs while optimally showcasing your product quality.

A clear package can be created from standard or custom components. There are various choices. Will you be thinking of using a clear plastic folding box? a tube? or a drum packaging? All of them can house a wide range of consumer or industrial products and can be custom-moulded beyond the packaging function to serve in a variety of retail displays. A clear packaging can provide the high quality packaging demanded by the fashion and cosmetics industries, as well as the safe packaging of all types of foodstuffs including chocolates. Then the attraction of your product quality can be enhanced by visually appealing print images through silkscreen printing and flexo-printing as well as embossing, hot and cold foil stamping, matte or gloss coatings and outstanding metallic iridescent and pearlescent finishes.  

If you want to save your packaging time, soft crease plastic folding boxes with auto-bottom feature will be an ideal arrangement.

As compared to plastic boxes with hard creases, the soft creased plastic boxes can fold cleanly, maintain a crisp shape, are more durable, and provide superior performance in both hand-fill and automated high-speed filling applications. For hand-fill applications only, the auto-bottom feature can help you set up quickly and easily by hand. And importantly the very nature of the collapsible, clear plastic packaging also gives the added advantage of being lightweight to save on transport costs.

How about the sustainability? Undoubtedly there are needs for strong environmental management procedures for producers particularly the consumer goods and the package. Probably the clear packaging companies are more sensitive to this than many other industries because they have been the focus of so many environmental campaigns.  

In the clear packaging industry, a number of plastic packaging materials, including APET, RPET and PP which are more environmentally friendly, are biodegradable and are earning the “green” stamp of approval. In some clear packaging companies, their RPET are even made with 30%-35% post consumer recycled content. All of the developments demonstrate the sustainability perspective of the clear packaging industry. This is an encouragement to the industry and to the producers!  


                                                       Everyone comes out as a winner

Clear plastic box presents an ideal solution to product’s packaging. While the consumers feel good about the items with colourful and unique presentations, there is also the added bonus of knowing exactly what the product is and that its packaging is not a severe detriment to the environment. As we can see the trend of the increased use of clear packaging, the future promise to be exciting, as the market benefits tremendously from the many advantages that clear packaging can offer in terms of environmentally friendly protection of the products, true assembly line viability and unique packaging that persuasively magnifies brands and inspires the consumer at the point of sale.  

News from HLP Packaging: HLP Packaging acquires Klearfold® from MeadWestvaco and changes corporate identity to HLP Klearfold. More details will be provided in next issue.


Eyewitness report from a local supermarket while I was buying some holiday taste treats for the family table: An area adjacent to the store's check-out counter was detailed for holiday duty as a display area to promote a few items on sale as last-minute presents.  

I nearly did a doubletake upon catching sight of a 12-inch doll in a package. For openers, the tan paper carton with a plastic window lacked character, with black lettering. Little thought seemed to be given to branding. Even worse, the carton was scratched and scraped badly over its surface. Lacking a clear view, any normally intelligent shopper had to be concerned whether the doll had been damaged. Obviously, this carton, and perhaps others in the same consignment of dolls, failed somewhere in distribution. That's hardly conducive for inspiring impulse purchases.



                                              Shines in every setting  

This holiday anecdote is a reminder of the need not only for packaging that travels well but also that an individual package can serve promotional display duty at the retailer's discretion. The packaging should be designed for any possibility. One option is clear plastic packaging. Its versatility can meet a variety of challenges in every setting through the ideal marriage of materials, modern production and printing techniques along with sustainability.  

But what are more specific reasons to recommend clear plastic box packaging? It is rigid enough to provide high impact resistance to adequately protect the product and lightweight to save on transport. Today’s plastic boxes using PET and PP produced with energy-saving state-of-the-art equipment meet recycling concerns. Our doll could have enjoyed a comfortable and “green” journey secured within the friendly confines of a clear plastic box.  

But the journey is just the means to the end – a sale to a satisfied customer. Perhaps the biggest question is how can packaging help the retailer achieve the end? One thing to commend clear plastic packaging is the opportunity to showcase the charms of our little lady. Key here is using high quality resins with resistance to scratches and static to avoid dust buildup as well as a low incidence of water flow marks. All of these flaws can deface the surface, denying a would-be customer a clear appreciation of product quality. Safely nestled in a clear plastic box, our doll’s beauty might have been more evident in the eyes of beholders – potential customers in the department store.  


                                   Engaging the customer emotionally

To close the sale, how can the high emotional component of impulse purchases be addressed? Designing a package to meet branding requirements is a good start. Consider plastic’s inherent flexibility to create just the right package at one of the most important brand touch points, spanning multiple tiers in all sizes. Standard clear plastic box, tube or drum packaging can house a wide range of products. For example, an easy-crease effect in a firm and elegant PET box lets our doll stand tall and proud.  

And what about satisfying the necessity of retailers to create a more enjoyable shopping experience? Form, function and fun are the key watchwords. Again, plastic’s flexibility presents an attractive proposition. Plastic boxes can be custom-moulded beyond the packaging function to serve in a variety of retail and POP displays as well as to convey fun. And branding can be enhanced by visually appealing decoration through silk screen, litho-, flexo- and gravure printing as well as foil blocking and embossing.  

Even in these economically challenging times, green purchases are gaining in importance. How can plastics meet this demand? For starters, biodegradable APET, RPET and PP are earning the “green” credentials. Recycled PET costs the same as virgin amorphous PET, and its performance characteristics are identical.  

In fact, plastic packaging products are much easier, cleaner, and cheaper to recycle than paper. And the latest manufacturing equipment optimised for PET resin to produce plastic packaging from the US or Europe requires less energy than paper board production.  

The lesson to be learned from our doll’s experience is that each package should be ready for active duty on the front line – the store shelf – to market the brand with a positive image while accenting product quality. Like a good soldier, the package needs to endure potential hardships encountered enroute. Once ready for action, clear plastic packaging can help successfully engage the customer, whether in the realms of implementing “green” purchasing practices and inspiring consumer confidence, all while achieving merchandising and branding objectives.  


                                          The Difference Is Clear

You Can Judge a Product by Its Package
By Mr CM Yeung/Managing Director, The Hip Lik Group

That old saying “You can’t judge a book by its cover,” warns that an attractive façade may entice an unsuspecting reader into the purchase of a boring book. But you may not realize that when it comes to product marketing, consumers, retailers and manufacturers increasingly believe that you can – and consumers actually do – judge a product by its ‘cover’, in this case, its external packaging. I’d like to share with you why clear plastic packaging offers the most lucid argument that this all-important consumer verdict will be in your product’s favour.

At the outset, everyone selling in the consumer channels should understand the challenges of today’s economy. A recent Unilever Trip Management Report states that “an overwhelming… 79 percent worry about rising personal-care product prices. If you are a retailer or producer of accessory items and discretionary purchases you may likely feel consumer anxiety even more.


                                              To Buy or Not to Buy

The more glamourous facets of branding such as advertisements and billboards have likely been the previous focus of your marketing efforts. But during a recent visit to Olympia Beauty, I noticed an unprecedented emphasis by retailers and producers on packaging strategies to match the singular challenge that they now face. Why is this so?

Plain and simple, more and more marketers are realising that the package is a dominant influence in shaping the consumer’s moment of truth – when he or she makes that all-important judgment: to buy or not to buy, as Shakespeare might have put it if he were a marketer. Attractive as well as functional packaging creates the initial and the lasting connection between the product and the consumer. What I thought was interesting was the proportion of cosmetics that were housed within attractive clear plastic packages.

For starters, the flexibility of clear plastic packaging enhanced by soft creasing for a longer as well as stronger crease enables attractive designs that can catch the consumer’s attention on the shelf. A good example is cosmetics targeted at a more sophisticated and contemporary female market segment. I noticed a number of clear packages fashioned in bolder non-traditional geometries as well as the more traditional quadrangular forms.


                 Good Things Come in Clear Packages

Now let’s look more closely. Beneath the attractive cover, plastic’s transparency renders convenient a closer inspection of the product, both inspiring consumer confidence and providing the marketer the means to showcase cosmetics to discriminating consumers. Renowned brands and lesser-known names were using grade A PET packaging. On the surface, of it, PET’s strength including higher barrier characteristics, as well as scratch- and watermark-resistant properties reinforce the notion of quality. In reality, clear plastic packaging lets the appeal of elegant cosmetic containers and the attraction of beauty products shine through.

And for branding strategy, the design flexibility and decoration possibilities of clear plastic packaging can create a striking visual identity for a well-established or new brand. This was brought home by a variety of printing options such as vivid offset, colour and silk screen printing portraying a plethora of symbols of femininity. On some of the products, a graphic recalled a TV advertisement or a celebrity endorsement.

For some of the newer names, a tastefully printed, embossed logo or hot stamped logo delivered a stronger brand identification. Certainly a number of attendees stopped to take a closer look. Furthermore, the ability of plastic to retain this identification across a family range of different package sizes was taken advantage of by a number of brands, even for same-brand packages containing different cosmetics. The cosmetic products themselves for new and old brands alike were framed by key messages and as well as brand promise and character traits crisply printed directly on the plastic package.

While many of the packages succeeded in radiating an aura of elegance, the surprising thing was that in many instances the actual cost belies the svelte forms. One reason is that clear plastic packages can then be delivered flat for assembly to save transportation charges. And an auto-lock bottom carton automatically unfolding itself and locking the carton in a ready-to-pack condition by applying pressure to opposite folded edges saves labour in assembly and packing.

For personalized products, packaging has become an increasingly important element in an emotional yet thoughtful consumer purchase decision. Clear plastic packaging may offer the clearest evidence to entice consumers to make the judgment in your favour.


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